Hydraulic equipment operating properly keeps products like pumps working efficiently. It implies the machine retains its ability to achieve the desired output over an extended period. There are standard guidelines for operation, and yet, there is room for mistakes that should be avoided.
The major part of performance checks is covered under a maintenance schedule, but there are factors that play crucial roles, and they too must be addressed. For example:
- Degree of contamination in the fluid
- Fluid characteristics like temperature and viscosity
- Flow and pressure
- Size of the pump and force as output
- Standard commissioning procedure
Degree of contamination in the fluid
No fluid remains the same over time and it requires periodic checking. Contamination can result in deteriorating performance and high energy consumption. Hence, regular checks and replacements help avoid unexpected situations. Standardized hydraulic pump manufacturers and solutions providers understand this and may offer annual maintenance plans for better results. Keeping your workforce equipped to avoid, detect and resolve glitches, on the other hand, complements those service benefits.
Fluid characteristics like temperature and viscosity
Consideration of temperature of the machine fluid and its viscosity is extremely important, as it indicates the level of friction and operational resistance that the machine is going through. Regular check-up and replacement of the fluid is very important as the viscous characteristics of the fluid change over time.
Flow and pressure
Regulating flow results in regulatory pressure. The general, but incorrect, understanding is completely the other way around. Regulating flow can provide the desired pressure. Hence, flow regulatory valves are installed instead of pressure regulatory valves. It is important to note that more pressure requires more flow, and more flow requires more energy.
Size of the pump and force as output
General understanding: output force is directly proportional to the size of the pump. But that’s not the best way to describe the relation between force and size of the pump. Pump size has nothing to do with the output, i.e. force. It is how much pressure the pump can create, which in turn decides the amount of force. Here, the actuators come into the picture.
Standard commissioning procedure
Above all, commissioning of the machine plays a crucial role. If the start-off isn’t standardized, then there are higher chance of unexpected events occurring.
Apart from those 5 major points, here are some notes worth considering:
- Components of the pump should be repaired or replaced before it fails and it costs more than just money and time.
- Operational cost is equal, or may be more important than that of the capital cost.
- Standard firms should be consulted and reached out for procurement and other assistance.
- If the component fails, failure analysis should be mandated.
- There is no universal pump that works as the “all in one” type.
Industrial use of pumps on a large scale is typical. Equipment problem can be difficult to notice and detect. With one pump failing, the entire operational efficiency of a process may be hampered severely. As a result, quick problem detection and resolution are the key.
For agriculture and other applications, Indian hydraulic pump manufacturers are using cutting-edge technologies to manufacture parts and customized solutions. It has been a decade-long movement, with demand of farmers and small businesses, for better quality equipment, growing fast. Using simple and complex machinery units, the manufacturing industry is playing a key role in aviation and automobile as well. Industry leaders across the board are looking for performance consistency, as it leads to better operational predictability and also better margins.
Photo by Deni Williams